Modelling and simulation of the high-speed milling process based on MATLAB-SIMULINK

Authors

  • R. M. del Toro-Matamoros Instituto de Automática Industrial (CSIC)
  • R. E. Haber Instituto de Automática Industrial (CSIC)
  • J. Pamies Faculdade de Ciências de Tecnología. Universidade Nova de Lisboa
  • A. Bustillo Nicolás Correa S.A. Departamento de I+D.

DOI:

https://doi.org/10.3989/revmetalm.2008.v44.i2.106

Keywords:

High speed machining, Cutting force, Mathematical modeling, Cutting torque, MATLAB model

Abstract


Machining processes constitute some of the most used procedures of metals processing. This paper shows the implementation, in MATLAB-SIMULINK, of a mechanistic model that relates the cutting forces and the torque in the high-speed milling (HSM) process to the generalized geometry of the tool and cutting parameters. The implemented model predicts the magnitudes of the cutting forces and the resulting torque. The main equations of the cutting process and the equations to calculate the radial chip thickness for 3 dimensional free-form machining are presented. In addition, it introduces the kinematics of the entry and exit radial immersion angles. This model is validated with data collected experimentally, demonstrating its effectiveness. Furthermore, the model can be used in systems of supervision and control of HSM using the predicted cutting forces and torque to determine the possible appearance of faults such as tool wear, tool breakage and the presence of vibration or chatter.

Downloads

Download data is not yet available.

References

[1] M. Kupczyk y W. Misiak, Rev. Metal. Madrid Vol Extr. (2005) 483-487.

[2] J.M. Sanchez-Sola, M.A. Sebastian, M.S. Carrilero, J.M. Gonzalez y M. Marcos, Rev. Metal. Madrid Vol Extr. (2005) 365-368.

[3] R.E. Haber, J.E. Jimenez, A. Jimenez y J. Lopez-Coronado, Rev. Metal. Madrid 40 (2004) 247-258.

[4] J.L. Cantero, J.M. Sanchez-Sola, M.M. Tardio, M.A. Sebastian, M.S. Carrilero, M. Marcos y M.H. Miguelez, Rev. Metal. Madrid Vol Extr. (2005) 355-360.

[5] M. Alvarez, M.S. Carrilero, J.E. Ares, J.M. Gonzalez y M. Marcos, Rev.Metal. Madrid Vol Extr. (2005) 361-364.

[6] A. Isturiz, M.D. Riera y J.M. Prado, Rev. Metal. Madrid Vol Extr. (2005) 181-186.

[7] A. Ramirez, R. Morales, A.J. Morales, A. Ramos y G. Solorio, Rev. Metal. Madrid 42 (2006) 216-221.

[8] A. Ramirez, R. Morales, A. Ramos y G. Solorio, Rev. Metal. Madrid 42 (2006) 203-208.

[9] A. Ramirez, A. Mosqueda, V. Sauce, R. Morales, A. Ramos y G. Solorio, Rev. Metal. Madrid 42 (2006) 209-215.

[10] M.A. Ramirez-Argaez, J. Tapia, J. Espinoza y E. Alcantar, Rev. Metal. Madrid 42 (2006) 56-75.

[11] F. Cus, M. Milfelner y J. Balic, J. Mater. Process. Technol. 175 (2006) 90-97. doi:10.1016/j.jmatprotec.2005.04.041

[12] B.M. Imani, M.H. Sadeghi A y M.A. Elbestawi, Int. J. Mach. Tools Manuf. 38 (1998) 1.089-1.107.

[13] S. Engin E Y. Altintas, Int. J. Mach. Tools Manuf. 41 (2001) 2.195-2.212.

[14] M.H. Sadeghi, H. Haghighat y M.A. Elbestawi, Int. J. Adv. Manuf. Technol. 22 (2003)775-785. doi:10.1007/s00170-002-1452-6

[15] E.E.M. Lim, H.Y. Feng, C.H. Menq Y Z.H. Lin, Int. J. Mach. Tools Manuf. 35 (1995)1.149-1.169.

[16] J. Tlusty y F. Ismail, J. Vib. Acoust.-Trans. ASME 105 (1983) 24-32.

[17] Y. Altintas, Manufacturing Automation. Cambridge University Press, 2000, pp. 104-116.

[18] M.E. Martellotti, Trans. ASME 63 (1941) 677-700.

[19] M.E. Martellotti, Trans. ASME 67 (1945) 233-251.

[20] F. Abrari, M.A. Elbestawi y A.D. Spence, Int.J. Mach. Tools Manuf. 38 (1998) 215-237. doi:10.1016/S0890-6955(97)00039-4

[21] X.W. Liu, K. Cheng, A.P. Longstaff, M.H. Widiyarto y D. Ford, Int. J. Adv. Manuf. Technol. 26 (5) (2005) 457-465 doi:10.1007/s00170-003-2014-2

Downloads

Published

2008-04-30

How to Cite

del Toro-Matamoros, R. M., Haber, R. E., Pamies, J., & Bustillo, A. (2008). Modelling and simulation of the high-speed milling process based on MATLAB-SIMULINK. Revista De Metalurgia, 44(2), 176–188. https://doi.org/10.3989/revmetalm.2008.v44.i2.106

Issue

Vol. 44 No. 2 (2008)

Section

Technical Notes

License

Copyright (c) 2008 Consejo Superior de Investigaciones Científicas (CSIC)

Creative Commons License

This work is licensed under a Creative Commons Attribution 4.0 International License.

© CSIC. Manuscripts published in both the printed and online versions of this Journal are the property of Consejo Superior de Investigaciones Científicas, and quoting this source is a requirement for any partial or full reproduction.

All contents of this electronic edition, except where otherwise noted, are distributed under a “Creative Commons Attribution 4.0 International” (CC BY 4.0) License. You may read here the basic information and the legal text of the license. The indication of the CC BY 4.0 License must be expressly stated in this way when necessary.

Self-archiving in repositories, personal webpages or similar, of any version other than the published by the Editor, is not allowed.
Crossref
Scopus
Google Scholar
Europe PMC