Flank wear study of coating carbides and cermet inserts during the dry high speed turning of AISI 1045 steel

Authors

  • L. W. Hernández-González Universidad de Holguín. Facultad de Ing. Dpto. de Ingeniería Mecánica
  • R. Pérez-Rodríguez Universidad de Holguín. Facultad de Ing. Dpto. de Ingeniería Mecánica
  • P. Zambrano-Robledo Universidad Autónoma de Nuevo León, Facultad de Ing. Mecánica y Eléctrica. Centro de Desarrollo, Investigación e Innovación Tecnológica
  • M. Guerrero-Mata Universidad Autónoma de Nuevo León, Facultad de Ing. Mecánica y Eléctrica. Centro de Desarrollo, Investigación e Innovación Tecnológica
  • L. Dumitrescu Universidad de Holguín. Facultad de Ing. Dpto. de Ingeniería Mecánica

DOI:

https://doi.org/10.3989/revmetalm.1039

Keywords:

High speed turning, Flank wear, AISI 1045 steel, Experimental study, Analysis of variance

Abstract


This work deals with the experimental study of the flank wear evolution of two coating carbide inserts and a cermet insert during the dry finishing turning of AISI 1045 steel with 400, 500 and 600 m/min cutting speeds. The results were analyzed using the variance analysis and lineal regression analysis in order to describe the relationship between the flank wear and machining time, obtaining the adjusted model equation. The investigation demonstrated a significant effect of cutting speed and machining time on the flank wear at high speed machining. The three coating layers insert showed the best performance while the two layers insert had the worst behaviour of the cutting tool wear at high cutting speeds.

Downloads

Download data is not yet available.

References

[1] F. Martínez, T. Sánchez, G. Frías y A. Pinilla, Rev. Ingeniería Mecánica 9 (2006) 7-12.

[2] W. Grzesik, Advanced machining processes of metallic materials: theory, modelling and applications, Ed. Elsevier, Amsterdam, Holanda, 2008, pp. 213-226.

[3] J.P. Davim. Machining. Fundamentals and recent advances, Ed. Springer-Verlag, Londres, Inglaterra, 2008, pp. 37-52.

[4] J.A. Arsecularatne, L.C. Zhang y C. Montross, Int. J. Mach. Tools Manuf. 45 (2005) 131-136. http://dx.doi.org/10.1016/j.ijmachtools.2004.08.002

[5] A. Devillez, S. Lesko y W. Mozer, Wear 256 (2004) 56-65. http://dx.doi.org/10.1016/S0043-1648(03)00384-3

[6] W. Bouzid. Int. J. Adv. Manuf. Technol. 26 (2005) 330-334. http://dx.doi.org/10.1007/s00170-003-1991-5

[7] C.Y.H. Lim, S-C. Lim y K-S. Lee, Wear processes in manufacturing, vol. 1, Bahadur y J. Magee (Eds.), American Society for Testing and Materials STP 1362, Pennsylvania, EE.UU., 1998, pp. 57-70.

[8] H. Schulz y T. Moriwaki, CIRP Ann. 41 (1992) 637-642. http://dx.doi.org/10.1016/S0007-8506(07)63250-8

[9] A. Eduardo y A. Oliveira, Int. J. Mach. Tools Manuf. 44 (2004) 1061-1067. http://dx.doi.org/10.1016/j.ijmachtools.2004.03.001

[10] T. Obikawa, Y. Kamata y J. Shinozuka, Int. J. Mach. Tools Manuf. 46 (2006) 1.854-1.861.

[11] R. Tanaka, Y. Yamane, K. Sekiya, N. Narutaki y T. Shiraga, Int. J. Mach. Tools Manuf. 47 (2007) 1.971-1.977.

[12] L. Ariza y C. Sánchez, Tesis de grado, Facultad de Ingenierías Físicomecánicas, Universidad Industrial de Santander, 2006.

[13] A. Bhattacharya, S. Das, P. Majumder y A. Batish, Prod. Eng. Res. Devel. 3 (2009) 31-40. http://dx.doi.org/10.1007/s11740-008-0132-2

[14] W. S. LIN, Arch. Mater. Sci. Eng. 30 (2008) 97-100.

[15] M. Stanford, P. M. Lister, C. Morgan y K.A. Kibble, J. Mater. Process. Technol. 209 (2009) 961-972. http://dx.doi.org/10.1016/j.jmatprotec.2008.03.003

[16] ANSI/ASME B94.55M: 1985 Tool-life testing with single-point turning tools.

[17] W. Bouzid, A. Zghal y A. Ben, Int. J. Veh. Des. 39 (2005) 140-153. http://dx.doi.org/10.1504/IJVD.2005.007225

[18] ASTM E 140: 1997 Standard hardness conversion tables for metals.

[19] SANDVIK Coromant: Torneado General (2009) A4-A54.

Downloads

Published

2011-06-30

How to Cite

Hernández-González, L. W., Pérez-Rodríguez, R., Zambrano-Robledo, P., Guerrero-Mata, M., & Dumitrescu, L. (2011). Flank wear study of coating carbides and cermet inserts during the dry high speed turning of AISI 1045 steel. Revista De Metalurgia, 47(3), 262–272. https://doi.org/10.3989/revmetalm.1039

Issue

Section

Articles

Most read articles by the same author(s)