Caracterización microestructural, propiedades mecánicas y comportamiento frente a la corrosión de aleaciones Mg–4Al–Ca–Zn–0,4Mn laminadas en caliente
DOI:
https://doi.org/10.3989/revmetalm.e287.1737Keywords:
Corrosion, Hot-Rolled, Magnesium, Mechanical Properties, Microstructure, Phase FormationAbstract
This study examines systematic microstructural evolution, mechanical behavior and corrosion resistance of Mg-4Al-X1Ca-X2Zn-0.4Mn alloys, where calcium (Ca), X1 = 0.5 and 0.8, and zinc (Zn), X2 = 0.8 and 1.2 wt.%. The three alloys were fabricated by gravity die casting, thereafter, undergoing homogenization and hot rolling. Their characterization was performed using X-ray fluorescence (XRF), X-ray diffraction (XRD), and scanning electron microscopy combined with energy dispersive spectroscopy (SEM-EDX). The characterization process included pole figure analysis, hardness evaluation, tensile and immersion corrosion tests. Microstructural and XRD analysis indicated that a primary α-Mg matrix with Mg17Al12, Al2Ca, Ca(Al1.34, Mg0.66), and Al8Mn5 intermetallic phases. AZXM4110B alloy, containing highest Ca and Zn, achieved the best balance of strength and ductility. The YS and UTS values of this alloy reached 155.8 MPa and 256.6 MPa in the rolling direction (RD) with 8.7% fracture strain. The hardness tests indicated that AZXM4110B alloy had also the lowest value, with an average of 61.0 HV. The corrosion resistance in the 3.5% NaCl solution indicated AZXM4110A alloy with the highest Zn content showed the lowest corrosion rates of 25.8, 11.4, and 15.4 mm/year, respectively, at 24, 72, and 120 hours.
Downloads
References
Abazari, S., Shamsipur, A., Bakhsheshi-Rad, H.R., Drelich, J.W., Goldman, J., Sharif, S., Ismail, A.F., Razzaghi, M. (2023). Magnesium-based nanocomposites: a review from mechanical, creep and fatigue properties. J. Magnes. Alloy 11 (8), 2655-2687. https://doi.org/10.1016/j.jma.2023.08.005
Bian, M.Z., Sasaki, T.T., Suh, B.C., Nakata, T., Kamado, S., Hono, K. (2017). A heat-treatable Mg-Al-Ca-Mn-Zn sheet alloy with good room temperature formability. Scr. Mater. 138, 151-155. https://doi.org/10.1016/j.scriptamat.2017.05.034
Bian, M.Z., Sasaki, T.T., Nakata, T., Yoshida, Y., Kawabe, N., Kamado, S., Hono, K. (2018). Bake-hardenable Mg-Al-Zn-Mn-Ca sheet alloy processed by twin-roll casting. Acta Mater. 158, 278-288. https://doi.org/10.1016/j.actamat.2018.07.057
Bian, M., Huang, X., Chino, Y. (2021). Substantial improvement in cold formability of concentrated Mg-Al-Zn-Ca alloy sheets by high temperature final rolling. Acta Mater. 220, 117328. https://doi.org/10.1016/j.actamat.2021.117328
Chen, H., Sun, L., Ke, X., Kong, F., Xie, W., Wei, G., Yang, Y., Peng, X. (2022). Microstructure evolution and mechanical properties of the Mg-5Al-1Mn-0.5 Zn-xCa alloys prepared by regular extrusion. Mater. Sci. Eng. A. 858, 144117. https://doi.org/10.1016/j.msea.2022.144117
Esmaily, M., Svensson, J.E., Fajardo, S., Birbilis, N., Frankel, G.S., Virtanen, S., Arrabal, R., Thomas, S., Johansson, L.G. (2017). Fundamentals and advances in magnesium alloy corrosion. Prog. Mater. Sci. 89, 92-193. https://doi.org/10.1016/j.pmatsci.2017.04.011
Gneiger, S., Papenberg, N., Mitsche, S., Fehlbier, M. (2024). Manufacturing and processing of sheets using a Mg-Al-Ca-Zn-Y alloy for automotive applications. Results Eng. 21, 101700. https://doi.org/10.1016/j.rineng.2023.101700
Guo, F., Zhang, D., Wu, H., Jiang, L., Pan, F. (2017). The role of Al content on deformation behavior and related texture evolution during hot rolling of Mg-Al-Zn alloys. J. Alloys Compd. 695, 396-403. https://doi.org/10.1016/j.jallcom.2016.10.222
Han, L., Hu, H., Northwood, D.O. (2008). Effect of Ca additions on microstructure and microhardness of an as-cast Mg-5.0 wt.% Al alloy. Mater. Lett. 62 (3), 381-384. https://doi.org/10.1016/j.matlet.2007.05.047
Handbook A.S.M. (1992). Alloy phase diagrams. ASM international, Vol. 3.
Hirsch, J., Al-Samman, T. (2013). Superior light metals by texture engineering: Optimized aluminum and magnesium alloys for automotive applications. Acta Mater. 61 (3), 818-843. https://doi.org/10.1016/j.actamat.2012.10.044
Ikeuba, A.I., Njoku, C.N., Ekerenam, O.O., Njoku, D.I., Udoh, I.I., Daniel, E.F., Uzoma, P.C., Etim, I.I.N., Okonkwo, B.O. (2024). A review of the electrochemical and galvanic corrosion behavior of important intermetallic compounds in the context of aluminum alloys. RSC Adv. 14 (43), 31921-31953. https://doi.org/10.1039/D4RA06070A PMid:39385762 PMCid:PMC11462131
Incesu, A., Gungor, A. (2020). Mechanical properties and biodegradability of Mg-Zn-Ca alloys: homogenization heat treatment and hot rolling. J. Mater. Sci. Mater. Med. 31 (12), 123. https://doi.org/10.1007/s10856-020-06468-5 PMid:33247812
Jin, Z.Z., Zha, M., Wang, S.Q., Wang, S.C., Wang, C., Jia, H.L., Wang, H.Y. (2022). Alloying design and microstructural control strategies towards developing Mg alloys with enhanced ductility. J. Magnes. Alloy 10 (5), 1191-1206. https://doi.org/10.1016/j.jma.2022.04.002
Joost, W.J. (2012). Reducing vehicle weight and improving US energy efficiency using integrated computational materials engineering. JOM 64 (9), 1032-1038. https://doi.org/10.1007/s11837-012-0424-z
Joost, W.J., Krajewski, P.E. (2017). Towards magnesium alloys for high-volume automotive applications. Scr. Mater. 128, 107-112. https://doi.org/10.1016/j.scriptamat.2016.07.035
Kainer, K.U. (2007). Magnesium: proceedings of the 7th International Conference on Magnesium Alloys and their Applications. Wiley-VCH Verlag GmbH.
Kim, N.J. (2014). Critical Assessment 6: Magnesium sheet alloys: viable alternatives to steels?. Mater. Sci. Technol. 30 (15), 1925-1928. https://doi.org/10.1179/1743284714Y.0000000596
Larionova, T.V., Park, W.W., You, B.S. (2001). A ternary phase observed in rapidly solidified Mg-Ca-Zn alloys. Scr. Mater. 45 (1), 7-12. https://doi.org/10.1016/S1359-6462(01)00982-4
Li, Z.H., Gao, S., Sasaki, T.T., Nakata, T., Kamado, S., Tsuji, N., Hono, K. (2022). Discontinuous yielding phenomena triggered by Zn addition in low-alloyed Mg-Al-Ca-Mn alloys. Scr. Mater. 221, 114967. https://doi.org/10.1016/j.scriptamat.2022.114967
Liang, S.M., Chen, R.S., Blandin, J.J., Suery, M., Han, E.H. (2008). Thermal analysis and solidification pathways of Mg-Al-Ca system alloys. Mater. Sci. Eng., A 480 (1-2), 365-372. https://doi.org/10.1016/j.msea.2007.07.025
Liu, M., Uggowitzer, P.J., Nagasekhar, A.V., Schmutz, P., Easton, M., Song, G.L., Atrens, A. (2009). Calculated phase diagrams and the corrosion of die-cast Mg-Al alloys. Corros. Sci. 51 (3), 602-619. https://doi.org/10.1016/j.corsci.2008.12.015
Liu, B., Yang, J., Zhang, X., Yang, Q., Zhang, J., Li, X. (2023). Development and application of magnesium alloy parts for automotive OEMs: A review. J. Magnes. Alloy 11 (1), 15-47. https://doi.org/10.1016/j.jma.2022.12.015
Luo, A., Pekguleryuz, M.O. (1994). Cast magnesium alloys for elevated temperature applications. J. Mater. Sci. 29 (20), 5259-5271. https://doi.org/10.1007/BF01171534
Luo, A.A. (2004). Recent magnesium alloy development for elevated temperature applications. Int. Mater. Rev. 49 (1), 13-30. https://doi.org/10.1179/095066004225010497
Luo, A.A. (2013). Magnesium casting technology for structural applications. J. Magnes. Alloy 1 (1), 2-22. https://doi.org/10.1016/j.jma.2013.02.002
Luo, A.A., Shi, R., Miao, J., Avey, T. (2021). Magnesium sheet alloy development for room temperature forming. JOM 73 (5), 1403-1418. https://doi.org/10.1007/s11837-021-04616-y
Maruyama, K., Suzuki, M., Sato, H. (2002). Creep strength of magnesium-based alloys. Metall Mater Trans A 33 (3), 875-882. https://doi.org/10.1007/s11661-002-0157-7
Mordike, B.L. (2002). Creep-resistant magnesium alloys. Mater. Sci. Eng., A 324 (1-2), 103-112. https://doi.org/10.1016/S0921-5093(01)01290-4
Nagao, K., Kagami, E. (2011). X-ray thin film measurement techniques VII. Pole figure measurement. Rigaku J. 27 (2), 6-14.
Nakata, T., Xu, C., Suzawa, K., Yoshida, K., Kawabe, N., Kamado, S. (2018). Enhancing mechanical properties of rolled Mg-Al-Ca-Mn alloy sheet by Zn addition. Mater. Sci. Eng. A 737, 223-229. https://doi.org/10.1016/j.msea.2018.09.059
Nakata, T., Xu, C., Yoshida, Y., Yoshida, K., Kamado, S. (2021). Improving room-temperature stretch formability of a high-alloyed Mg-Al-Ca-Mn alloy sheet by a high-temperature solution-treatment. Mater. Sci. Eng. A 801, 140399. https://doi.org/10.1016/j.msea.2020.140399
Nakata, T., Xu, C., binti Osman, N.A.S., Geng, L., Kamado, S. (2022). Development of corrosion-resistant Mg-Al-Ca-Mn-Zn alloy sheet with good tensile properties and stretch formability. J. Alloys Compd. 910, 164752. https://doi.org/10.1016/j.jallcom.2022.164752
Nakatsugawa, I., Saito, N., Suzuki, K., Chino, Y., Fukuda, Y., Ito, T., Noda, M., Gonda, Y. (2020). Influence of Al Concentration and Zn Addition on the Corrosion Resistance of Rolled Mg-Al-(Zn)-Ca Magnesium Alloys. Mater. Trans. 61 (9), 1798-1804. https://doi.org/10.2320/matertrans.L-M2020839
Nandy, S., Tsai, S.P., Stephenson, L., Raabe, D., Zaefferer, S. (2021). The role of Ca, Al and Zn on room temperature ductility and grain boundary cohesion of magnesium. J. Magnes. Alloy 9 (5), 1521-1536. https://doi.org/10.1016/j.jma.2021.03.005
Rohit, Gupta, M., Katyal, P., Gill, V. (2020). Mg and its alloys, their challenges and opportunities for implants: A Review. IRJET 7 (9), 2763-2779.
Sakamoto, M., Akiyama, S., Ogi, K. (1997). Suppression of ignition and burning of molten Mg alloys by Ca bearing stable oxide film. . Mater. Sci. Lett. 16 (12), 1048-1050. https://doi.org/10.1023/A:1018526708423
Song, G.L., Atrens, A. (1999). Corrosion mechanisms of magnesium alloys. Adv. Eng. Mater. 1 (1), 11-33. https://doi.org/10.1002/(SICI)1527-2648(199909)1:1<11::AID-ADEM11>3.0.CO;2-N
Song, G., Atrens, A. (2003). Understanding magnesium corrosion-A framework for improved alloy performance. Adv. Eng. Mater. 5 (12), 837-858. https://doi.org/10.1002/adem.200310405
Suh, B.C., Shim, M.S., Shin, K.S., Kim, N.J. (2014). Current issues in magnesium sheet alloys: where do we go from here?. Scr. Mater. 84-85, 1-6. https://doi.org/10.1016/j.scriptamat.2014.04.017
Trang, T.T.T., Zhang, J.H., Kim, J.H., Zargaran, A., Hwang, J.H., Suh, B.C., Kim, N.J. (2018). Designing a magnesium alloy with high strength and high formability. Nat Commun. 9 (1), 2522. https://doi.org/10.1038/s41467-018-04981-4 PMid:29955065 PMCid:PMC6023917
Tomei, J., Goldman, J., Rahim, S.A., Bakhsheshi-Rad, H.R., Drelich, J.W. (2025). Microstructural and Mechanical Evaluation of Rapidly Solidified Mg-Zn-Ca-Mn and Mg-Zn-Ca-Zr Melt-Spun Alloys. Adv. Eng. Mater. 28 (2), e202501680. https://doi.org/10.1002/adem.202501680
Victoria-Hernández, J., Yi, S., Klaumünzer, D., Letzig, D. (2019). Comparison of the mechanical properties and forming behavior of two texture-weakened Mg-sheet alloys produced by twin roll casting. Front. Mater. 6, 288. https://doi.org/10.3389/fmats.2019.00288
Waizy, H., Seitz, J.M., Reifenrath, J., Weizbauer, A., Bach, F.W., Meyer-Lindenberg, A., Denkena, B., Windhagen, H. (2013). Biodegradable magnesium implants for orthopedic applications. J. Mater. Sci. 48 (1), 39-50. https://doi.org/10.1007/s10853-012-6572-2
Xu, C., Nakata, T., Fan, G.H., Li, X.W., Tang, G.Z., Kamado, S. (2019). Enhancing strength and creep resistance of Mg-Gd-Y-Zn-Zr alloy by substituting Mn for Zr. J. Magnes. Alloy 7 (3), 388-399. https://doi.org/10.1016/j.jma.2019.04.007
Yang, J., Peng, J., Nyberg, E.A., Pan, F.S. (2016). Effect of Ca addition on the corrosion behavior of Mg-Al-Mn alloy. Appl. Surf. Sci. 369, 92-100. https://doi.org/10.1016/j.apsusc.2016.01.283
Yim, C.D., Kim, Y.M., You, B.S. (2007). Effect of Ca addition on the corrosion resistance of gravity cast AZ31 magnesium alloy. Mater. Trans. 48 (5), 1023-1028. https://doi.org/10.2320/matertrans.48.1023
You, B.S., Park, W.W., Chung, I.S. (2000). The effect of calcium additions on the oxidation behavior in magnesium alloys. Scr. Mater. 42 (11), 1089-1094. https://doi.org/10.1016/S1359-6462(00)00344-4
Zhang, E., Yang, L. (2008). Microstructure, mechanical properties and bio-corrosion properties of Mg-Zn-Mn-Ca alloy for biomedical application. Mater. Sci. Eng. A 497 (1-2), 111-118. https://doi.org/10.1016/j.msea.2008.06.019
Zhang, L., Deng, K.K., Nie, K.B., Xu, F.J., Su, K., Liang, W. (2015). Microstructures and mechanical properties of Mg-Al-Ca alloys affected by Ca/Al ratio. Mater. Sci. Eng. A 636, 279-288. https://doi.org/10.1016/j.msea.2015.03.100
Zubair, M., Felten, M., Hallstedt, B., Paredes, M.V., Abdellaoui, L., Villoro, R.B., Lipinska-Chwalek, M., Ayeb, N., Springer, H., Mayer, J., Berkels, B., Zander, D., Karte-Kerzel, S., Scheu, C., Zhang. S. (2023). Laves phases in Mg-Al-Ca alloys and their effect on mechanical properties. Mater. Des. 225, 111470. https://doi.org/10.1016/j.matdes.2022.111470
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2025 Consejo Superior de Investigaciones Científicas (CSIC)

This work is licensed under a Creative Commons Attribution 4.0 International License.
© CSIC. Manuscripts published in both the printed and online versions of this Journal are the property of Consejo Superior de Investigaciones Científicas, and quoting this source is a requirement for any partial or full reproduction.
All contents of this electronic edition, except where otherwise noted, are distributed under a “Creative Commons Attribution 4.0 International” (CC BY 4.0) License. You may read the basic information and the legal text of the license. The indication of the CC BY 4.0 License must be expressly stated in this way when necessary.
Self-archiving in repositories, personal webpages or similar, of any version other than the published by the Editor, is not allowed.
Funding data
Türkiye Bilimsel ve Teknolojik Araştırma Kurumu
Grant numbers 123M994







