Mathematical modelling of mixing in gas stirred ladles
DOI:
https://doi.org/10.3989/revmetalm.2006.v42.i1.7Keywords:
Fluid flow, Mixing, Multifluid model, Steel ladle, Gas injectionAbstract
In this work injection of air into a water physical model of an industrial steel ladle was mathematically simulated. Calculations were developed based on a multiphase Eulerian fluid flow model involving principles of conservation of mass, momentum and chemical species on both phases in order to predict turbulent flow patterns and mixing times in both centric and eccentric injections. Mixing phenomena was addressed by injecting a tracer and it was analyzed the effect of the gas flow rate, injector position, number of injectors and geometry of the ladle on the mixing time. It was concluded that the optimum injection conditions is using a single injector at 2/3 of the radius with high gas flow rates. It is shown that incrementing the number of injectors is detrimental on mixing. Finally, quantitative correlations of mixing time as a function of gas flow rate, position of the injector, number of injectors, geometry of the ladle and mass of liquid were obtained.
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