BIO-PCI, Charcoal injection in Blast Furnaces: State of the art and economic perspectives
DOI:
https://doi.org/10.3989/revmetalm.1331Keywords:
Bio-PCI, Charcoal, Pulverized Carbon Injection (PCI), Residual biomassAbstract
The injection of grinded particles of charcoal through the tuyeres in Blast Furnaces, here coined Bio-PCI, presents as an attractive and plausible alternative to significantly reduce the CO2 emissions generated during hot metal production. In this contribution a summary of the technological fundaments, benefits and limitations of the incorporation of Bio-PCI is presented. Additionally the principal economic challenges of renewables fuel in ironmaking are exposed, with especial interest in the main productions costs of charcoal making. In this sense, a strategic question arises: can the residual biomass drive the emergence of Bio-PCI?, our analysis leads to conclude that the use of residual biomass (e.g. agricultural and forestry residues) may significantly reduce the production cost in 120-180 USD/t in comparison to primary woods sources, this naturally increment the economical attractiveness of Bio-PCI substitution.
Downloads
References
[1] Boston Consulting Group, Proceedings SEAISI Conference 2009, Kuala Lumpur, Malaysia, 2009.
[2] M. Larsson, Doctoral Thesis, Lulea University of Technology, 2004.
[3] P. Schmoele, H.B. Lüngen, G. Endemann, Proceedings 5th ICSTI'09, Shanghai, China, 2009, pp. 42-50.
[4] A. Cheng, F. Rorick and J. Poveromo, Fifht Inter. Congress "Theory and Technology of Blast-Furnace Smelting", Shanghai, China, 2008, pp. 27-41.
[5] I.F. Kurunov,Metallurgist 54 (2010) 114-126. http://dx.doi.org/10.1007/s11015-010-9265-6
[6] A. Babich, D. Senk, H.W. Gudenau and K. Mavrommatis, Ironmaking, Ed. RWTH Aachen University, Aachen, Alemania, 2008.
[7] R.C. Gupta, Mineral Processing and Extractive Metallurgy Review, 24 (2003) 203-231. http://dx.doi.org/10.1080/714856822
[8] A. Oliveira Carneiro, Technological advances of charcoal production. Course: Charcoal Ironmaking, Brazil. Unpublished.
[9] R. Nascimento, A. Almeida, E. Olivera, A. De Jesus and A. De Moraes, Proc. 3rd Inter. Meeting on Ironmaking, 2008, pp. 1-14.
[10] S. Ueda, K. Watanabe, K. Yanagiya, R. Inoue and T. Ariyama, ISIJ International 49 (2009) 1505-1512. http://dx.doi.org/10.2355/isijinternational.49.1505
[11] K. Matsui, Y. Hata, S. Hosokai, J. Hayashi, Y. Kashiwaya, and T. Akiyama, Proc. 5th ICSTI'09, Shanghai, China. 2009, pp.1292- 1296.
[12] J.A. MacPhee, J.F. Gransden, L. Giroux and J.T. Price, Fuel Processing Technology 90 (2009) 16-20. http://dx.doi.org/10.1016/j.fuproc.2008.07.007
[13] J. Mathieson, H. Rogers, M. Somerville, P. Ridgeway, S. Jahanshahi, METEC InSteelCon 2011, Du.sseldorf, Germany, 2011.
[14] M.A. Somerville, M. Davies, J.G. Mathieson, P. Ridgeway and S. Jahanshahi, CHEMECA Sydney, Australia, 2011, pp. 1-13.
[15] M. Somerville, S. Jahanshahi, P. Ridgeway, M. Davies and J.G. Mathieson, Sustainable Mining 2010 Conference, Kalgoorlie, Western Australia State (WA), 2010.
[16] D. Lucena, R. Medeiros, U. Fonseca and P. Assis, Tecnologia em Metalurgia e Materiais 4 (2008) 1-6. http://dx.doi.org/10.4322/tmm.00404001
[17] A. Babich, D. Senk and M. Fernández, ISIJ International 50 (2010) 81-88. http://dx.doi.org/10.2355/isijinternational.50.81
[18] S. Ueda, K. Yanagiya, R. Inoue and T. Ariyama, ASIA STEEL 2009, 4thAsia Steel International Conference, Busan, Kora, 2009.
[19] S. Ueda, T. Ariyama, SCANMET III, 3rd Int. Conference on Process Development in Iron and Steelmaking, Luleå, Sweden, 2008.
[20] J.G. Mathieson, The value-in-use of some biomass-derived blast furnace injectants, BlueScope Steel Unrestricted Report, 2007.
[21] J. Machado, E. Osorio, A. Vilela, A. Babich, H. Gudenau and D. Senk, Proceedings of the 5th ICSTI 2009, Shanghai, China, 2009, pp. 804-808.
[22] S. Ueda, K. Watanabe, K. Yanagiya, R. Inoue and T. Ariyama, Proc. of the 5th ICSTI'09, Shanghai, China, 2009, pp. 593-599.
[23] Clean Development Mechanism, Project documentation form: Usipar Pulveized Charcoal Injection Projection, 2008.
[24] T. Norgate and D. Langberg, ISIJ International 49 (2009) 587-595. http://dx.doi.org/10.2355/isijinternational.49.587
[25] F. Hanrot, D.Sert, J. Delinchant, R. Pietruck, T. Bu.rgler, A. Babich, M. Fernández, R. Alvarez and M.A. Diez, 1st Spanish Conference on Advances in Materials Recycling and EcoEnergy, Madrid, 2009.
[26] C. Feliciano, J.A. Mathew, 6th Int. Congress on the Science and Technology of Ironmaking – ICSTI, Rio de Janeiro, Brazil, 2012, pp. 1913- 1927.
[27] FAO, Unasylva No. 72, Use of charcoal in blast furnace operations, http://www.fao.org/docrep/03500e/03500e07.htm [retrieved on 02-2012]
[28] H. Nogami, J. Yagi and R. Sampaio, ISIJ International 44 (2004) 1205-1219.
[29] M.J. Antal and M. Gronli, Ind. Eng. Chem. Res. 42 (2003) 1619-1640. http://dx.doi.org/10.1021/ie0207919
[30] O.C. Ferreira, Economy & Energy 20 (2000).
[31] FAO Forestry Paper 63, Industrial charcoal making, Chapter 7, http://www.fao.org/docrep/X5555E/X5555E00.htm.
[32] M. García-Pérez, T. Lewis and C.E. Kruger, Methods for producing biochar and advanced biofuels in Washington State.Washington State University, Pullman, WA, 2010, p. 137.
[33] H. Suopajärvi and M. Angerman, METEC Conference on Energy Efficiency and CO2 reduction in the Steel Industry, Du.sseldorf, Alemania, 2011.
[34] S. Kumar, http://www.worldwatch.org/biofuelsmake- comeback-despite-tough-economy.
[35] IEA, 2011, Technology Roadmap, Biofuels for Transport, International Energy Agency, http://www.iea.org/publications/freepublications/publication/biofuels_roadmap.pdf
[36] A. Ranses K. Hanson and H. Shapouri, Biomass Bioenergy 15 (1998) 417-422. http://dx.doi.org/10.1016/S0961-9534(98)00048-8
[37] D.J.A. Johansson and C. Azar, Climate Change 82 (2007) 267-291. http://dx.doi.org/10.1007/s10584-006-9208-1
[38] M. Wise, K. Calvin, A. Thomson, L. Clarke and B. Bond-Lamberty, R. Sands, S.J. Smith, A. Janetos and J. Edmonds, Science 324 (2009) 1183-1189. http://dx.doi.org/10.1126/science.1168475
[39] Worldsteel Association, World steel in figures 2012, http://www.worldsteel.org/dms/internetDocumentList/bookshop/WSIF_2012/document/World%20Steel%20in%20Figures%202012.pdf.
[40] J.S. Gregg and S.J. Smith, Mitigation and Adaptation Strategies for Global Change 15 (2010) 241-262. http://dx.doi.org/10.1007/s11027-010-9215-4
[41] C. Feliciano, F. García and J.A. Mathews, Baosteel Technical Research (2010).
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2013 Consejo Superior de Investigaciones Científicas (CSIC)

This work is licensed under a Creative Commons Attribution 4.0 International License.
© CSIC. Manuscripts published in both the printed and online versions of this Journal are the property of Consejo Superior de Investigaciones Científicas, and quoting this source is a requirement for any partial or full reproduction.All contents of this electronic edition, except where otherwise noted, are distributed under a “Creative Commons Attribution 4.0 International” (CC BY 4.0) License. You may read here the basic information and the legal text of the license. The indication of the CC BY 4.0 License must be expressly stated in this way when necessary.
Self-archiving in repositories, personal webpages or similar, of any version other than the published by the Editor, is not allowed.