Study on mechanical and micro structural properties of spin arc welding in Hastelloy C-2000
DOI:
https://doi.org/10.3989/revmetalm.252Keywords:
ERNiCrMo-4, Hastelloy C-2000, MPCGTAW, Mechanical strength, Spin arc weldingAbstract
Nickel-based Hastelloy C-2000 is widely used in the aerospace, chemical, and medicinal sectors. Investigating the potential efficacy of the spin arc welding process on Hastelloy C-2000 was the main focus of this study. In spin arc welding the centrifugal force has been obtained in the fusion zone, thus the weldbead quality increases. Weld current, rotating speed, and spin diameter are all separate parameters used in the welding procedure. The microstructural investigation was carried out using optical microscopy, X-Ray Diffraction (XRD), and field emission scanning electron microscopy (FESEM). The mechanical characteristics of the welded specimens were examined closely. Spin Arc Welding ultimate tensile strength (UTS), hardness value (HV), and impact experiments were compared to those of the Multi-pass Pulsed Current Gas Tungsten Arc welding method (MPCGTAW). In 27 tests, increasing the current and rotating speed resulted in greater penetration depth and weld height. The width of the weld was found to be a little high, with a spinning diameter of 2 mm. In comparison, samples 5 and 15 were found to have better hardness, tensile strength, and toughness, especially with suitable welding parameters such as current (120 I and 140 I), speed (1800 rpm), and spin diameter (2 mm and 3 mm). A microstructural study showed no grain segregation, contributing to the material’s increased hardness and tensile strength. The novel findings of the present study suggest that spin arc welding might be superior for various Hastelloy C-2000 connections that might have great applications in industries.
Downloads
References
Ahmad, M., Akhter, J.I., Akhtar, M., Iqbal, M., Ahmed, E., Choudhry, M. (2005). Microstructure and hardness studies of the electron beam welded zone of Hastelloy C-276. J. Alloys Compd. 390 (1-2), 88-93. https://doi.org/10.1016/j.jallcom.2004.08.031
Arulmurugan, B., Manikandan, M. (2018). Improvement of metallurgical and mechanical properties of gas tungsten arc weldments of Alloy 686 by current pulsing. Trans. Indian Inst. Met. 71, 2953-2970. https://doi.org/10.1007/s12666-018-1395-8
Arulmurugan, B., Sathish kumar, M., Balaji, D., Muralikrishnan, K., Pranesh, S., Praveen, V., Praveen kumar, K., Arivazhagan, N., Manikandan, M. (2021a). Development of an arc welding technique to preclude microsegregation in the dissimilar joint of Alloy C-2000 and C-276. P. I. Mech. Eng. Part E: J. Process Mech. Eng. 235 (5), 1408-1419. https://doi.org/10.1177/09544089211000011
Arulmurugan, B., Sathish Kumar, M., Kannan, T., Karuppiah, S., Kumaraguru, N., Ponsundar, E., Ragu, G., Manikandan, M. (2021b). Investigation of mechanical and microstructure characteristics of nickel-based C-2000 super alloy using laser beam welding. Mater. Today Proc. 43 (5), 3044-3049. https://doi.org/10.1016/j.matpr.2021.01.393
Birks, N., Meier, G.H., Pettit, F.S. (2006). Introduction to the high-temperature oxidation of metals. 2nd edición, Cambridge University Press. https://doi.org/10.1017/CBO9781139163903
Câmpurean, A.M., Sirbu, N.A., Verbiţchi, V., Duma, J., Popescu, R.N. (2023). Development of a Gas-Metal-Arc Welding Technology with Combined Spin-Arc and Weaving Facilities for Ship Building. Mater. Sci. Forum 1095, 59-68. https://doi.org/10.4028/p-we4fLO
Choudhary, D., Jindal, S., Mehta, N.P. (2011). To study the effect of welding parameters on weld bead geometry in SAW welding welding process. Elixir Mech. Engg. 5519-5524. https://www.researchgate.net/publication/272510315.
Han, D., Wei, J., Wang, S., Pan, Y., Xue, J., Wei, Y. (2020). Feather-like NiCo2O4 self-assemble from porous nanowires as binder-free electrodes for low charge transfer resistance. Front. Mater. Sci. 14, 450-458. https://doi.org/10.1007/s11706-020-0528-2
Hao, C., Li, K., Jincheng, P., Boce, X., Dong, D., Baohua, C. (2021). Effect of the welding position on weld quality when laser welding Inconel 617 Ni-based super alloy. Opt. Laser Technol. 139, 106962. https://doi.org/10.1016/j.optlastec.2021.106962
Khanna, P., Maheshwari, S. (2016). Effect of Welding Parameters on Weld Bead Characteristics during MIG Welding of Stainless Steel 409M. J. Prod. Eng. 19 (2), 43-48.
Li, X.M., Bai, J.W., Liu, P.P., Zhu, Y.M., Xie, X.S., Zhan, Q. (2013). Coherent Ni2(Cr, Mo) precipitates in Ni-21Cr-17Mo superalloy. J. Alloys Compd. 559, 81-86. https://doi.org/10.1016/j.jallcom.2013.01.098
Liu, X., Guo, Y., Zhang, W., Wu, D., Huang, R., Yang, M., Lu, B. (2022). Dynamic formation characteristics and mechanism of hybrid laser arc welding surface layer by Ni-based filler metal based on rotating laser induction. J. Mater. Res. Technol. 20, 3600-3615. https://doi.org/10.1016/j.jmrt.2022.08.121
Ma, G., Wu, D., Guo, D. (2011). Segregation characteristics of pulsed laser butt welding of Hastelloy C-276. Metall. Mater. Trans. A 42 (13), 3853-3857. https://doi.org/10.1007/s11661-011-0978-3
Manikandan, M., Arivazhagan, N., Rao, M.N., Madhusudhan Reddy, G. (2014). Microstructure and mechanical properties of ally C-276 weldments fabricated by continuous and pulsed current gas tungsten arc welding techniques. J. Manuf. Processes 16 (4), 653-572. https://doi.org/10.1016/j.jmapro.2014.08.002
Mcdaniels, R.L., Chen, L., Steward, R., Liaw, P.W., Buchanan, R.A., Steve, W., Kelvin, L., Klarstrom, D.L. (2011). The strain-controlled fatigue behavior and modeling of Hastelloy C®-2000® superalloy. Mater. Sci. Eng. A 528 (12), 3952-3960. https://doi.org/10.1016/j.msea.2010.10.024
Mistry, P.J. (2016). Effect of Process Parameters on Bead Geometry and Shape Relationship of Gas Metal Arc Weldments. Int. J. Adv. Res. Mech. Eng. Technol. 2, 24-27.
Naffakh, H., Shamanian, M., Ashrafizadeh, F. (2009). Dissimilar welding of AISI 310 austenitic stainless to nickel based alloy Inconel 657. J. Mater. Process. Technol. 209 (7), 3628-3639. https://doi.org/10.1016/j.jmatprotec.2008.08.019
Pathak, U., Taiwade, R.V., Balbande, S. (2020). Weldability of bimetallic butt joint between hastelloy C-276 and advance austenitic stainless steel. Mater. Today: Proc. 28 (4), 2547-2550. https://doi.org/10.1016/j.matpr.2020.05.114
Prajapati, P., Badheka, V.J., Mehta, K. (2018). An outlook on comparison of hybrid welds of different root pass and filler pass of FCAW and GMAW with classical welds of similar root pass and filler pass. Sadhana 43 (75), 1-10. https://doi.org/10.1007/s12046-018-0869-z
Qiu, Z., Wu, B., Zu. H., Wang, Z., Helllier, A., Ma, Y., Li, H.., Muransky, O., Wexler, D. (2020). Microstructure and mechanical properties of wire arc additively manufactured Hastelloy C276 alloy. Mater. Des. 195, 109007. https://doi.org/10.1016/j.matdes.2020.109007
Singh, R.P., Gupta, R.C., Sarkar, S.C. (2013). Prediction of Weld Width of Shielded Metal Arc Weld under Magnetic Field using Artificial Neural Networks. Int. J. Comput. Eng. Res. 3 (1), 58-64.
Singh, A., Singh, V., Singh, A.P., Patel, D., Gupta, S.K. (2023). Experiment analysis of A-TIG welding and comparison between TIG, Double-TIG, and A-TIG of Hastelloy C-276. Mater. Today: Pro. (In Press). https://doi.org/10.1016/j.matpr.2023.05.199 PMCid:PMC10293932
Vara Prasad, V., Madhu Babu, C., Ajay, P. (2018). A Review on Rotating Arc Welding Process. Mater. Today: Proc. 5 (2), 3551-3555. https://doi.org/10.1016/j.matpr.2017.11.603
Yuquan, G., DongJiang, W., Guangyi, M., Dongming, G. (2014). Numerical simulation and experimental investigation of residual stresses and distortions in pulsed laser welding of Hastelloy C-276 thin sheets. Rare Metal Mater. Eng. 43 (11), 2633-2668. https://doi.org/10.1016/S1875-5372(15)60022-4
Zhang, X., Zagidulin, D., Shoesmith, D.W. (2013). Characterization of film properties on the Ni-Cr-Mo alloy C-2000. Electrochim. Acta 89, 814-822. https://doi.org/10.1016/j.electacta.2012.11.029
Published
How to Cite
Issue
Section
License
Copyright (c) 2024 Consejo Superior de Investigaciones Científicas (CSIC)

This work is licensed under a Creative Commons Attribution 4.0 International License.
© CSIC. Manuscripts published in both the printed and online versions of this Journal are the property of Consejo Superior de Investigaciones Científicas, and quoting this source is a requirement for any partial or full reproduction.All contents of this electronic edition, except where otherwise noted, are distributed under a “Creative Commons Attribution 4.0 International” (CC BY 4.0) License. You may read here the basic information and the legal text of the license. The indication of the CC BY 4.0 License must be expressly stated in this way when necessary.
Self-archiving in repositories, personal webpages or similar, of any version other than the published by the Editor, is not allowed.